Process Control Consultant

Process Automation & Simulation Services, Inc.
Birmingham, AL

Job Description

Job Description

Process Control Consultant (Mid-Level / Senior)

About Us

Process Automation & Simulation Services (PASS) is a trusted leader in the automation industry, with over 30 years of experience delivering high-quality engineering and control system solutions nationwide. We specialize in electrical design and industrial control systems across diverse process and manufacturing industries, partnering with clients to deliver complete solutions from design through startup.
Our team works on a variety of projects involving DCS and PLC control systems—including platforms such as Rockwell Automation, Honeywell Experion, Emerson DeltaV, and Schneider Electric (Foxboro)—within a collaborative environment that values technical excellence, practical problem-solving, and hands-on project involvement.

Position Overview

PASS is seeking Process Control Consultants to support and lead control system design, implementation, and optimization across a range of industrial automation projects. This role offers the opportunity to work directly with clients, contribute to all phases of project execution, and develop practical, high-performance control strategies. Level will be commensurate with experience.

Key Responsibilities

· Develop and implement process control strategies for DCS and PLC-based systems

· Configure, program, and troubleshoot control systems (Rockwell, Honeywell, DeltaV, Schneider Foxboro)

· Support system integration, testing, commissioning, and startup activities

· Analyze process performance and implement control improvements and optimizations

· Partner with clients and internal teams to deliver high-quality, practical solutions

· Develop documentation including functional descriptions, control narratives, and test procedures

· Participate in field work, commissioning, and system troubleshooting as required

Qualifications

Process Control Consultant (Mid-Level)

· 3–7 years of experience in process control, automation, or related field

· Working knowledge of DCS and/or PLC systems (Rockwell, Honeywell, DeltaV, or Schneider Foxboro)

· Experience with control system configuration, basic programming, and troubleshooting

· Understanding of process control fundamentals (PID control, loops, instrumentation)

· Strong problem-solving skills and ability to work collaboratively with project teams

Senior Process Control Consultant

· 7+ years of experience in process control and industrial automation

· Advanced experience with DCS/PLC systems, including system architecture and integration

· Proven ability to lead control system design, implementation, and commissioning efforts

· Strong understanding of process dynamics, control strategies, and optimization techniques

· Experience working directly with clients and leading technical discussions preferred

· Ability to mentor junior engineers and consultants and provide technical leadership

Compensation & Salary Range

· Process Control Consultant (Mid-Level): $105,000 – $125,000

· Senior Process Control Consultant: $120,000 – $155,000

Actual compensation will depend on experience and qualifications.

Benefits

· Company-paid medical, dental insurance

· 401(k) with a 100% company match on contributions up to 7.5% of salary

· Paid time off and company holidays

· Life and disability insurance

· Professional development and training opportunities

Additional Compensation

· Performance-based bonus tied to company and individual performance

· Overtime or straight-time compensation for hours beyond standard schedules, particularly during commissioning

Posted 2026-05-27

Recommended Jobs

Secondary Physics Teacher - August 2026

Uptown International School (UIS)
Arab, AL

Taaleem is committed to safeguarding and promoting the welfare of children. At Taaleem, we hold ourselves to a high standard of effective practices in relation to child protection, and we are committ…

View Details
Posted 2026-05-28

Accounting Clerk

Nissan of Gadsden
Gadsden, AL

Job Description Job Description ```html Join our team at Nissan of Gadsden as an Accounting Clerk, where you will play a key role in supporting our finance department. This position is based in…

View Details
Posted 2026-03-05

Rebar Fabricator

CMC
Birmingham, AL

it's what's inside that counts _______________________________ There’s more to CMC than our products and the buildings, structures, and roads they go into. At CMC, it’s the people inside our re…

View Details
Posted 2026-04-25

Restaurant Manager

PCH Hotels & Resorts
Birmingham, AL

Job Description Job Description As a member of our hospitality team, the primary responsibility of a Restaurant Manager is to oversee and manage the daily operations of a restaurant, as well as o…

View Details
Posted 2026-05-24

Host / Hostess

Waffle House, Inc.
Dale County, AL

At Waffle House, we are not in the food business. We are in the People Business and we are hiring immediately for full time and part time servers (all shifts). Being in the People Business, we don’t…

View Details
Posted 2026-01-25

Monday Night Brewing Server/Bartender

Monday Night Brewing
Birmingham, AL

Monday Night Brewing is an award-winning craft brewery based out of Atlanta, with a distribution footprint across Georgia, Alabama, Tennessee, and now, North Carolina. We currently operate two tapr…

View Details
Posted 2026-05-01

Mobile Service Technician

C. A. Russell Auto Group
Springville, AL

Job Description Job Description C. A. Russell Auto Group - Mobile Service Technician Description of the Role: We are looking for a dedicated and skilled Mobile Service Technician to join our …

View Details
Posted 2026-03-14

CT Tech

ScionHealth
Andalusia, AL

$10,000 Sign On Bonus  Job Summary Join Andalusia Health in Andalusia, AL, an 88-bed, Joint Commission–accredited hospital that has earned chest pain and heart failure accreditations, and …

View Details
Posted 2026-05-22

Restaurant Bartender-350

Crescent Hotels & Resorts LLC
Huntsville, AL

Job Description Job Description ESSENTIAL JOB FUNCTIONS : # Maintains proper and adequate set-up of the bar on a daily basis. This includes requisitioning and stocking of all beer, wine, spi…

View Details
Posted 2026-05-27

Gearbox Technician

National Mill Maintenance LLC
Birmingham, AL

Job Description Job Description Description: National Mill Maintenance is seeking a skilled mechanic who specializes in the maintenance, repair, and rebuild of mechanical gearboxes. Respon…

View Details
Posted 2026-03-26