Design Engineer | Material Handling Systems

Job Description

Job Description

Do you have experience designing material transfer equipment such as lift and transfer systems, conveyors, or operator lift assist tools? We are looking for an experienced Design Engineer to join our growing team in Fort Payne, AL. This Design Engineer will be responsible for designing and implementing material handling systems to move truck bodies and other materials within the manufacturing plant. Utilizing your knowledge of various types of conveyor systems, automated storage and retrieval systems, robotics, ergo lift or operator lift assist tools and other material handling equipment like lift and carry, lift and roll, lift and slide M/H systems to optimize material flow and minimize costs you will conduct feasibility studies, create detailed system layouts, select appropriate equipment, coordinate installation, and ensure proper functionality through testing and troubleshooting.

To be successful in this role, you must have hands-on product design experience using AutoCAD and SolidWorks with at least some knowledge or experience with material handling equipment and systems as listed above.

ESSENTIAL JOB FUNCTIONS:

• Develop comprehensive material handling system designs, including layout drawings, equipment selection, and material flow analysis.
• Evaluate current material handling process, considering innovations in material and methods.
• Drafts sketches, samples, and written analysis of proposed designs or improvements to handling system, packaging, and other related elements.
• Estimate material needs, costs, and timelines for proposed projects and facilitate installation, testing, and debugging phases of projects.
• Oversee the justification, planning, and execution of individual capital equipment launch to scheduled timelines and within approved budget.
• Perform capacity calculations and cost estimations for proposed systems.
• Develop and execute testing procedures to verify system performance and functionality.
• Troubleshoot and resolve system issues during implementation and post-installation phases.
• Analyze ergonomic factors and safety considerations within the design process.
• Develop detailed system documentation including user manuals, operational procedures, and maintenance guidelines.
• Provide training to plant personnel on proper operation and maintenance of new material handling systems.

REQUIRED QUALIFICATIONS AND SKILLS:

• Bachelor’s Degree in Mechanical Engineering, Industrial Engineering, or related field.
• 3+ years’ experience in Mechanical Design with some experience focusing on material handling systems that move small, medium and large parts and assemblies within a manufacturing plant.
• Understanding of material handling principles, including conveyor systems, robotics, and storage systems
• Experience in metal fabrication, welding, assembly and/or paint systems is strongly preferred.
• Strong computer skills including Excel, Word, PowerPoint, and CAD software including AutoCAD and SolidWorks.
• Ability to travel domestically 10% of the time for assessing suppliers, training and capital equipment and automation cell reviews and buying off at vendor locations.
• Proficient in Industrial automation and automated material Handling system including design calculations and parts selection like drives, motors, and machine components.
• Basic knowledge in Finite Element analysis, PLC program integration, pneumatics and hydraulics.

ABOUT ESG:

Environmental Solutions Group stands at the forefront of sustainable innovation, dedicated to transforming the waste industry with eco-friendly equipment and technology solutions, all designed to improve the lives of our customers, and their communities.

This Connected Collections® ecosystem integrates advanced technology across our brands, including Heil® refuse collection vehicles, Marathon® Equipment compaction and recycling equipment, 3rd Eye® technology solutions, Soft-Pak® waste hauler software, Curotto-Can® automated carry cans, Bayne® lifting products, and Parts Central® OEM parts.

Driven by a mission of “Improving Lives,” our best-in-class teams, innovative products, and advanced technology work tirelessly to leave a lasting legacy of excellence and environmental stewardship, ensuring a greener, healthier planet for generations to come.

For more information, visit

The Company offers competitive salaries, advancement opportunities, and a full range of benefits, including paid vacation, 401(k), medical, dental, and vision.

Terex Corporation is an Equal Opportunity Employer and Affirmative Action Employer M/F/D/V.

Heil Environmental, part of Environmental Solutions Group, is the industry leader in garbage truck body design and specialized refuse body manufacturing. Environmental Solutions Group encompasses industry-leading brands like Heil Environmental, Marathon, Bayne, The Curotto-Can, 3rd Eye, and Soft-Pak, to create a premier, fully integrated equipment group serving the solid waste and recycling industry. For more information, visit

Company Description

Heil Environmental, part of Environmental Solutions Group, is the industry leader in garbage truck body design and specialized refuse body manufacturing. Environmental Solutions Group encompasses industry-leading brands like Heil Environmental, Marathon, Bayne, The Curotto-Can, 3rd Eye, and Soft-Pak, to create a premier, fully integrated equipment group serving the solid waste and recycling industry. For more information, visit