Lead Controls Engineer - Allen-Bradley PLC

Job Details:

Lead Controls Engineer – Allen-Bradley PLC

URGENTLY HIRING!

Overview
We are seeking a highly motivated Lead Controls Engineer to drive the design, development, and integration of advanced automation and robotic systems across manufacturing and process environments. This is a hands-on leadership role responsible for owning projects from concept through commissioning, while mentoring engineers and setting technical direction.

This position is ideal for a senior-level engineer who thrives in a fast-paced environment, enjoys solving complex problems, and can lead cross-functional teams to deliver high-performance automation solutions. You will play a key role in shaping system architecture, establishing standards, and ensuring successful project execution.

Key Responsibilities

Technical Leadership & Project Ownership

• Lead controls engineering efforts across multiple projects, ensuring delivery on time and within budget
• Define system architecture, controls strategy, and technical standards for automation systems
• Mentor and provide technical guidance to junior and mid-level engineers
• Review and approve control system designs, code, and documentation
• Drive continuous improvement in engineering processes, tools, and standards

Collaboration & Client Engagement

• Partner with mechanical, electrical, and project teams to execute system designs
• Interface directly with clients to define requirements, lead technical discussions, and resolve challenges
• Provide oversight for panel design, system layout, and integration strategies
• Lead design reviews, FATs, SATs, and commissioning activities

Engineering & System Integration

• Design, program, and troubleshoot complex control systems including PLCs, HMIs, motion, robotics, and vision systems
• Develop and standardize PLC/HMI code (Allen-Bradley preferred – Studio 5000, FactoryTalk View)
• Integrate servo systems, VFDs, robotics, and machine vision platforms

Preferred experience with:

• Vision systems: Keyence, Cognex, Fanuc iRVision
• Robotics: Fanuc or similar platforms
• Oversee system testing, validation, and performance optimization
• Ensure compliance with safety standards and industry best practices

Commissioning & Support

• Lead system commissioning efforts both in-house and at customer sites
• Diagnose and resolve complex issues across controls, robotics, and vision systems
• Provide ongoing technical support and continuous improvement recommendations

Qualifications

Education & Experience

• Bachelor’s or Master’s degree in Electrical, Controls, Mechatronics, or related field
• 3+ years of experience in controls engineering, automation integration, or robotics
• Prior experience in a lead or senior-level role with project ownership preferred
• Strong background with major PLC platforms (Allen-Bradley strongly preferred; Siemens/Omron/GE a plus)

Technical Skills

• Expertise in PLC, HMI, and motion control systems (VFDs, servos)
• Experience with robotic programming and machine vision integration preferred
• Strong understanding of electrical schematics, panel design, and control system documentation
• Familiarity with AutoCAD Electrical and industrial networks (EtherNet/IP, Profinet, etc.)
• Advanced troubleshooting and hands-on system modification capabilities

Professional Attributes

• Proven leadership and project management skills
• Strong communication skills with the ability to lead client interactions
• Self-driven with the ability to manage multiple projects simultaneously
• Willingness to travel (~30%) for commissioning and client support

What We Offer

• Competitive compensation package
• Comprehensive medical, dental, and vision coverage
• 401(k) with company match
• Generous PTO and flexible work environment
• Opportunity to lead cutting-edge automation projects
• Collaborative, growth-oriented engineering culture

Apply Today
To apply, please send your resume to: [email protected]

Patrick DelGaone

[email protected]

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