Sr. Controls Engineer - Automation & Vision Systems

Job Details:

Sr. Controls Engineer – Automation & Vision Systems

Overview
We are seeking a highly driven Controls Engineer to take a lead role in designing, programming, and integrating advanced automation and robotic systems for manufacturing and process environments. This position blends hands-on engineering, creative problem-solving, and technical innovation — ideal for candidates who thrive at the intersection of hardware, software, and intelligent vision-based control.

You’ll work across all phases of a project — from concept and design through installation, commissioning, and long-term support — collaborating closely with mechanical, electrical, and software teams to deliver high-performing, reliable, and elegant automation solutions.

We’re looking for engineers who aren’t just programmers, but builders, troubleshooters, and innovators — people who can visualize a system, bring it to life, and refine it to perfection.

Key Responsibilities

Collaboration & Project Support

• Partner with cross-functional teams — mechanical, electrical, and project engineers — to plan and execute automation system designs.

• Interface directly with clients to define requirements, address technical challenges, and ensure system functionality aligns with expectations.

• Provide oversight and guidance for panel design, wiring, and system integration.

• Participate in project reviews, field commissioning, and on-site installations.

Engineering & Integration

• Design, program, and troubleshoot complex electromechanical control systems.

• Develop and debug PLC, HMI, servo, robot, and machine vision applications.

• Vision: Keyence, Cognex, Fanuc IRV are preferred

• Perform in-house testing, system runoffs, and ensure field performance meets all safety and performance standards.

• Collaborate on mechanical and control system modifications to meet evolving project requirements.

• Maintain rigorous documentation for control logic, electrical prints, and integration standards.

Installation & Support

• Commission and support automated manufacturing systems both in-house and at client facilities.

• Diagnose and resolve issues in PLCs, HMIs, robots, and vision systems.

• Provide high-quality technical support post-installation to ensure sustained system performance.

Qualifications

Education & Experience

• Bachelor’s or Master’s degree in Electrical, Controls, Mechatronics, or related Engineering field.

• 2–5 years of hands-on experience in controls programming, automation integration, or industrial robotics.

• Proven experience with one or more major PLC/HMI platforms (Allen Bradley, Siemens, Omron, GE, etc.).

• Vision experience: Keyence, Cognex, Fanuc IRV are preferred

Technical Skills

• Strong background in PLC, HMI, and motion control (VFD, servo systems).

• Preferred experience in robotic programming and machine vision integration .

• Proficiency in reading and creating electrical schematics and control documentation.

• Familiarity with AutoCAD Electrical, industrial networks (EtherNet/IP, Profinet, etc.), and safety circuits.

• Excellent troubleshooting skills and ability to perform hands-on field modifications.

Professional Attributes

• Self-motivated, organized, and capable of managing multiple priorities.

• Strong analytical thinking and problem-solving approach.

• Excellent written and verbal communication skills.

• Willingness to travel (up to ~30%) for installation and commissioning activities.

• Ability to lift 50+ lbs, pass background checks, and maintain a valid U.S. driver’s license.

What We Offer

• Competitive compensation range.

• Comprehensive benefits including health, dental, and vision insurance.

• 401(k) with employer matching and paid time off.

• Flexible schedule and supportive, growth-oriented work culture.

• Exposure to cutting-edge automation technologies and professional mentorship from experienced engineers.

• The opportunity to make an immediate impact on the design and performance of next-generation industrial systems.

To apply, send your resume to [email protected].

All communications are 100% confidential.

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